Author Topic: has anyone put in a SYE??  (Read 3435 times)

Offline GreenGrandV8

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has anyone put in a SYE??
« on: March 17, 2011, 09:07:28 PM »
i was wonderin if anyone have installed SYE, and know how hard it is to do? cause in another month or 2 im gonna buy a 7" long arm kit and i would assume i willl need to do that got the lift. if you know anything let me know, thanks
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Offline Mr Rock

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Re: has anyone put in a SYE??
« Reply #1 on: March 18, 2011, 12:25:26 AM »
I've done a few in a np231. Not that hard to do! once it's on the work bench about 30-45 minutes. You could also install it while the transfer case is still in but it's a little harder.
'89, 4.2, NUTTERED, Team Rush, 4" Lift, 1" BL, 1" MML & HD shackles , Flat Belly Skid, SYE, 36 x 13.50s
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Offline kirksjeep

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Re: has anyone put in a SYE??
« Reply #2 on: March 18, 2011, 12:58:25 AM »
I have done several also.  I did my first one on a bench and all the rest on the Jeep.  On the bench is easier, but it is faster to just leave the NP231 in the Jeep.  You will need a heavy duty set of snap ring pliers to get the job done.  I just bought a new set from sears that are designed for the snap rings that are slit.  I think they were about $15, so not a big expense. 

Make sure you use a good quality gasket maker to prevent leaks and make sure all the wires will remain clear when done. 
1992 YJ Sahara, 4.5 Rubicon Express ED Lift, 35" BFG MT, Custom Bumpers, SYE/CV Drive Shaft, OBA, Ford 8.8 rear, 4.10 gears, tie rod flip, 1"MML/BL
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Offline Swagger

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Re: has anyone put in a SYE??
« Reply #3 on: March 19, 2011, 06:41:27 AM »
Hey Rock, doesn't the V8 zj run the NP242?



GreenGrand-What brand lift kit/shocks you gonna run? Clayton? ;D FOX?  ;D
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Offline BlacXJeep

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Re: has anyone put in a SYE??
« Reply #4 on: March 19, 2011, 09:10:44 AM »
i think its an np249
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Offline Mr Rock

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Re: has anyone put in a SYE??
« Reply #5 on: March 19, 2011, 05:55:47 PM »
I'm not sure on the V8, jeep used a couple different ones on the 4.0L's. I checked his profile and rig section but there is nothing listed.

REMINDER TO ALL, update you rig spec's as you upgrade, It makes it easier for everyone to answer you questions when we know what you have.

I don't think the 242 or 249 is much different from the 231 in terms of installing a SYE.
'89, 4.2, NUTTERED, Team Rush, 4" Lift, 1" BL, 1" MML & HD shackles , Flat Belly Skid, SYE, 36 x 13.50s
XRC8, 150w KC's, Herculined, Tauras Elec Fan, Dual Batteries, Aussie in front, 8.8, TJ flares & Spool in rear, topless all of the time!

Offline skibum

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Re: has anyone put in a SYE??
« Reply #6 on: March 19, 2011, 07:14:41 PM »
The 249 has a vicus cuppler(sealed clutch pack) & the 242 has an open style diff instead of the cluch pack to give you the 4wd full time option. Have herd that the 249 can cause drive line vibration on lifts of 3in & above. Ditch the 249 & go with a 231.  All ZJ V8"s had the 249. Don"t think the 242 was offered in the V8 ZJ but was offered in the WJ with the 4.7l V8. Not shure they make a SYE kit for the 242 but then I could be wrong.
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Offline BlacXJeep

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Re: has anyone put in a SYE??
« Reply #7 on: March 21, 2011, 01:52:13 AM »
The 249 has a vicus cuppler(sealed clutch pack) & the 242 has an open style diff instead of the cluch pack to give you the 4wd full time option. Have herd that the 249 can cause drive line vibration on lifts of 3in & above. Ditch the 249 & go with a 231.  All ZJ V8"s had the 249. Don"t think the 242 was offered in the V8 ZJ but was offered in the WJ with the 4.7l V8. Not shure they make a SYE kit for the 242 but then I could be wrong.

I'm going through this issue right now because i have a 242. Mostly you would have to do a hack n tap, but if you look really hard there are other options. Might be easier to just do a 231 swap and install an SYE while you have the case on the bench.  ???
Andy Doucette - A.K.A.(Douce)
W.O.J.

Offline Flex

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Re: has anyone put in a SYE??
« Reply #8 on: March 21, 2011, 04:18:47 AM »
i would go the 231 route
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Offline BlacXJeep

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Re: has anyone put in a SYE??
« Reply #9 on: March 21, 2011, 08:24:48 PM »
i would go the 231 route

not to mention the 231 is stronger than the other 2
Andy Doucette - A.K.A.(Douce)
W.O.J.

Offline skibum

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Re: has anyone put in a SYE??
« Reply #10 on: March 22, 2011, 12:11:07 AM »
i would go the 231 route

not to mention the 231 is stronger than the other 2
X2 on that!!  Unless you can find a Dana 300 or NP205. Otherwise if you got the cash then go with an Atlas. But for a direct bolt in the NP231 is the best option.
09 Rubi 4Dr,Compleat Heavy Duty Polly Performance skid plate system,Kilby Evap Relocation kit,Rampage front bumper,Swaybar motor flip,Clayton 3.5in lift w/steering corection kit,35in GY MTR's on 15in MB Wheels,Ace Enginering Rear Bumper W/Tire carrier,Prorock D44 Front axel,5.13s,cromo rear shafts

Offline Swagger

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Re: has anyone put in a SYE??
« Reply #11 on: March 22, 2011, 12:17:32 AM »
Taking in the previous five or six posts, i would say, ditch the stocker you got in there now, and spend what you would already be spending on a reman. 231 +  SYE, add a little more cash to that amount and buy your self a ATLAS 2 speed, or a STAK 2 speed. Theyre both comparible in price to a built 231 w/ a SYE, but a whole lot stronger, i mean frickin bullet proof.  $.02 more to ya!!
FOR SALE:  2000 TJ with some stuff and uber low mileage.  $9500 obo. Come to Texas and buy my junk!!!

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Offline Flex

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Re: has anyone put in a SYE??
« Reply #12 on: March 22, 2011, 12:35:06 AM »
i would say alot more cash but yea the atlas is a beast
2000 XJ Sport 6.5 inch TNT Longarms, 36" IROK Radials, HP dana 30, Ford 8.8 aussie locker, 4.10s, front bumper with stinger and 9500 mile maker winch, Rock Sliders, OBA. full exo cage, chopped.
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Offline Swagger

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Re: has anyone put in a SYE??
« Reply #13 on: March 22, 2011, 02:16:57 PM »
Not sure if this would be the exact match, but you could play with the options to mountn up directly. this one is fitted for a TJ with a AX-15 Manual transmission, with 1310 CV style yokes front and rear.

http://www.advanceadapters.com/view_cart.php

And these are some suggestions to build a stock 231 to match the durability of an ATLAS or a STAK. But it still wouldnt be as strong.
-Low Range Conversion.
http://www.quadratec.com/products/52254_101_07.htm

-SYE Kit
http://www.quadratec.com/cart/cart.php?add0=52237+900+07

-Drive shaft
http://www.4xshaft.com/  (Probably between 300.00 and 400 dollars.

When youadd it all up, it wouldn't be that much of a difference.
FOR SALE:  2000 TJ with some stuff and uber low mileage.  $9500 obo. Come to Texas and buy my junk!!!

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Offline gearhead1985B

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Re: has anyone put in a SYE??
« Reply #14 on: March 24, 2011, 03:54:29 PM »
Taking in the previous five or six posts, i would say, ditch the stocker you got in there now, and spend what you would already be spending on a reman. 231 +  SYE, add a little more cash to that amount and buy your self a ATLAS 2 speed, or a STAK 2 speed. Theyre both comparible in price to a built 231 w/ a SYE, but a whole lot stronger, i mean frickin bullet proof.  $.02 more to ya!!

or d300 or a STAK RAC
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